Gunmetal flanges are essential components in various industries, particularly in applications involving the transportation of fluids and gases. These versatile components are made from a specific type of bronze alloy known as gunmetal, which is a combination of copper, tin, and zinc. Gunmetal flanges play a crucial role in connecting, sealing, and supporting pipes and other equipment in piping systems.
Gunmetal, the primary material for these flanges, is known for its exceptional corrosion resistance, mechanical strength, and durability. These properties make gunmetal flanges suitable for use in a wide range of environments, including those with exposure to moisture, chemicals, and high temperatures. In addition to their corrosion resistance, gunmetal flanges are also known for their resistance to biofouling, which is a common problem in marine and offshore applications.
Gunmetal flanges are available in various sizes, types, and classes, allowing them to be used in a multitude of applications. The most common types of flanges include welding neck, slip-on, blind, lap joint, and threaded flanges. Each type serves a specific purpose in a piping system, whether it’s to create a strong, leak-proof connection or to close off the end of a pipeline. The classes of gunmetal flanges are typically determined by their pressure rating, which indicates the maximum pressure they can withstand safely.
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These flanges are used in a wide range of industries, such as chemical processing, petrochemical, marine, water treatment, and oil and gas. They are crucial in the construction of pipelines, storage tanks, and other equipment that transport or contain various fluids and gases. Gunmetal flanges are also commonly used in shipbuilding, given their resistance to seawater and harsh marine environments.
When installing gunmetal flanges, it’s essential to ensure they are properly aligned and tightened to prevent leaks and maintain the integrity of the piping system. Proper gaskets and bolting materials must be chosen to achieve a reliable and leak-free connection.
Size Range | 1/2″ to 48″ |
Chart of Pressure Rating | 300 LBS, 2500 LBS, 1500 LBS, 900 LBS, 150 LBS, 600 LBS |
JIS | 40 K, 16 K, 5K, 10 K, 30 K, 20 K, 63 K |
DIN Pressure Calculation | 25Bar 40Bar 16Bar 6Bar 10Bar / PN64 PN10 PN25 PN16 PN6 PN40 |
Manufacturer of Connect / Flange Face Type | LJF, RF, RTJ, FF, Small Tongue, Large Tongue & Groove |
Test< | Magnetic particle detector, X-ray detector, Ultrasonic flaw detector, Direct-reading Spectrograph, Hydrostatic testing machine |
Origin | Japan / West Europe / Indian / USA / Korean |
Manufacturer of | GOST, JIS, ANSI, DIN, UNI, BS, AWWA, AS2129, SABS, NFE, EN etc. |
UNI / EN | 16Bar 6Bar 40Bar 10Bar 25Bar |
Standards Provided By Manufacturer | ISO70051, MSS S44, BS1560-3.1, API7S-43, B16.48, ANSI/ASME B16.5, B16.47 Series A & B, BS4504, JISB2220, ASME/ANSI B16.5/16.36/16.47A/16.47B, API605, BS 10, EN-1092, DIN, API7S-15, EN1092 |
Common Types By Manufacturer | Threaded / Screwed / Forged / Plate |
Equipment | Pushing Machine, Press machine, Sand-blasting machine, Bending machine, electric bevelling machine etc |
Production technique Used By Manufacturer | Heat treated, Forged and machined |
Coating | Zinc Plated, Anti-rust Paint, Yellow Transparent, Oil Black Paint, Cold and Hot Dip Galvanized |
STOCKIST & SUPPILERS FOR Gunmetal Flanges IN INDIA, CUSTOM SIZES Gunmetal Flange SORF, WNRF, BLIND FLANGES AS PER CLIENT REQUIREMENT
Size in Inch | Size in mm | ISO Stud Size | RF Height | Outer Dia. | RF Dia. | Hole Size | PCD | No of Bolts | Bolt Size UNC | Flange Thickness | RF Stud Length | Weight in kg |
D | A | C | E | B | ||||||||
1/2 | 15 | M20 | 7 | 135 | 34.9 | 7/8 | 88.9 | 4 | 3/4 | 30.2 | 120 | 3.2 |
3/4 | 20 | M20 | 7 | 140 | 42.9 | 7/8 | 95.2 | 4 | 3/4 | 31.8 | 125 | 3.7 |
1 | 25 | M24 | 7 | 160 | 50.8 | 1 | 108 | 4 | 7/8 | 35 | 140 | 5 |
1 1/4 | 32 | M27 | 7 | 185 | 63.5 | 1 1/8 | 130.2 | 4 | 1 | 38.1 | 150 | 7.8 |
1 1/2 | 40 | M30 | 7 | 205 | 73 | 1 1/4 | 146 | 4 | 1 1/8 | 44.5 | 170 | 10.5 |
2 | 50 | M27 | 7 | 235 | 92.1 | 1 1/8 | 171.4 | 8 | 1 | 50.9 | 180 | 18 |
2 1/2 | 65 | M30 | 7 | 265 | 104.8 | 1 1/4 | 196.8 | 8 | 1 1/8 | 57.2 | 195 | 25.5 |
3 | 80 | M33 | 7 | 305 | 127 | 1 3/8 | 228.6 | 8 | 1 1/4 | 66.7 | 220 | 39 |
4 | 100 | M39 | 7 | 355 | 157.2 | 1 5/8 | 273 | 8 | 1 1/2 | 76.2 | 255 | 61.5 |
5 | 125 | M45 | 7 | 420 | 185.7 | 1 7/8 | 323.8 | 8 | 1 3/4 | 92.1 | 300 | 102 |
6 | 150 | M52 | 7 | 485 | 215.9 | 2 1/8 | 368.3 | 8 | 2 | 108 | 345 | 157 |
8 | 200 | M52 | 7 | 550 | 269.9 | 2 1/8 | 438.2 | 12 | 2 | 127 | 380 | 241 |
10 | 250 | M64 | 7 | 675 | 323.8 | 2 5/8 | 539.8 | 12 | 2 1/2 | 165.1 | 490 | 470 |
12 | 300 | M72 | 7 | 760 | 381 | 2 7/8 | 619.1 | 12 | 2 3/4 | 184.2 | 540 | 575 |
Size in Inch | Size in mm | No of Bolts | Outer Dia. | Hub OD | ISO Stud Size | Flange Length | RF Height | Flange Thick. | RF Dia. | PCD | Hole Size | Socket Bore | Weight in kg |
A | C | D | F | B | E | G | H | ||||||
1/2 | 15 | 4 | 90 | 30 | M14 | 14 | 2 | 9.6 | 34.9 | 60.3 | 5/8 | 22.2 | 0.8 |
1 | 25 | 4 | 110 | 49 | M14 | 16 | 2 | 12.7 | 50.8 | 79.4 | 5/8 | 34.5 | 0.9 |
3/4 | 20 | 4 | 100 | 38 | M14 | 14 | 2 | 11.2 | 42.9 | 69.9 | 5/8 | 27.7 | 0.9 |
1 1/4 | 32 | 4 | 115 | 59 | M14 | 19 | 2 | 14.3 | 63.5 | 88.9 | 5/8 | 43.2 | 1.4 |
2 | 50 | 4 | 150 | 78 | M16 | 24 | 2 | 17.5 | 92.1 | 120.7 | 3/4 | 61.9 | 2.3 |
1 1/2 | 40 | 4 | 125 | 65 | M14 | 21 | 2 | 15.9 | 73 | 98.4 | 5/8 | 49.5 | 1.4 |
2 1/2 | 65 | 4 | 180 | 90 | M16 | 27 | 2 | 20.7 | 104.8 | 139.7 | 3/4 | 74.6 | 3.2 |
3 | 80 | 4 | 190 | 108 | M16 | 29 | 2 | 22.3 | 127 | 152.4 | 3/4 | 90.7 | 3.7 |
4 | 100 | 8 | 230 | 135 | M16 | 32 | 2 | 22.3 | 157.2 | 190.5 | 3/4 | 116.1 | 5.9 |
3 1/2 | 90 | 8 | 215 | 122 | M16 | 30 | 2 | 22.3 | 139.7 | 177.8 | 3/4 | 103.4 | 5 |
5 | 125 | 8 | 255 | 164 | M20 | 35 | 2 | 22.3 | 185.7 | 215.9 | 7/8 | 143.8 | 6.8 |
8 | 200 | 8 | 345 | 246 | M20 | 43 | 2 | 27 | 269.9 | 298.5 | 7/8 | 221.5 | 13.7 |
10 | 250 | 12 | 405 | 305 | M24 | 48 | 2 | 28.6 | 323.8 | 362 | 1 | 276.2 | 19.5 |
6 | 150 | 8 | 280 | 192 | M20 | 38 | 2 | 23.9 | 215.9 | 241.3 | 7/8 | 170.7 | 8.6 |
12 | 300 | 12 | 485 | 365 | M24 | 54 | 2 | 30.2 | 381 | 431.8 | 1 | 327 | 29 |
24 | 600 | 20 | 815 | 663 | M33 | 81 | 2 | 46.1 | 692.2 | 749.3 | 1 3/8 | 616 | 100 |
16 | 400 | 16 | 595 | 457 | M27 | 62 | 2 | 35 | 469.9 | 539.8 | 1 1/8 | 410.5 | 54 |
18 | 450 | 16 | 635 | 505 | M30 | 67 | 2 | 38.1 | 533.4 | 577.9 | 1 1/4 | 461.8 | 59 |
14 | 350 | 12 | 535 | 400 | M27 | 56 | 2 | 33.4 | 412.8 | 476.3 | 1 1/8 | 359.2 | 41 |
20 | 500 | 20 | 700 | 559 | M30 | 71 | 2 | 41.3 | 584.2 | 635 | 1 1/4 | 513.1 | 75 |
Copper | 84.0-86.0 |
Zinc | 4.0-6.0 |
Tin | 4.0-6.0 |
Lead | 4.0-6.0 |
Silicon | 0.005 max |
Phosphorous | 0.005 max |
Iron | 0.03 max |
Sulphur | 0.08 max |
Antimony | 0.25 max |
Nickel | 1.0 max |
Aluminium | 0.005 max |
Elongation A50 mm | 12 % |
Hardness Brinell | 70 HB |
Tensile Strength | 240 N/mm2 |
0.2% Proof Stress | 130 N/mm2 |
We Serve Application Industry
Flanges applications are as diverse as the industries they serve driven primarily by the aerospace, railway, construction and automotive industries with petrochemical, nuclear, medical, Oil & Gas, Chemical, Pharmaceutical, Food & Beverage, Nuclear, Thermal Power plants, Paper and Pulp, marine and mining, etc.
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