Weld Overlay Cladding Flanges are essential components in various industries, especially in applications where resistance to corrosion, wear, and high-temperature environments is crucial. These flanges are engineered to provide a protective layer of corrosion-resistant material on the surface of a base metal flange. This overlay, typically in the form of weld cladding, enhances the flange’s durability and performance, extending its service life in challenging conditions.
The primary purpose of weld overlay cladding flanges is to create a barrier between the corrosive or abrasive environment and the base material. This barrier is typically made of materials like stainless steel, nickel alloys, or other high-performance alloys. The overlay material is carefully chosen to withstand the specific challenges the flange will face, such as exposure to harsh chemicals, high temperatures, or mechanical wear.
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The process of creating weld overlay cladding flanges involves several key steps. First, the base flange is prepared by cleaning and inspecting it to ensure it is free from defects or contamination. Then, the chosen overlay material is welded onto the surface of the base flange using specialized welding techniques. This creates a metallurgical bond between the overlay and the base metal.
Weld overlay cladding flanges offer several advantages. They provide superior corrosion resistance, making them suitable for applications in industries like oil and gas, chemical processing, and power generation. They can also enhance the flange’s resistance to wear and erosion, which is crucial in pipelines and equipment handling abrasive materials. Moreover, these flanges contribute to minimizing maintenance and replacement costs, as they can extend the lifespan of critical components.
The design and fabrication of weld overlay cladding flanges require precision and expertise to ensure the quality and integrity of the overlay. Engineers and metallurgists carefully select the appropriate overlay material and welding techniques to match the specific operating conditions.
|Weld Overlay Cladding Flange Size||1/2 – 100 inch|
|Weld Overlay Cladding Flange Production Type By Manufacturer||Slip-on welding flange / welding neck flange / socket welding flange / threaded flange / lap joint flange / blind flange|
|Weld Overlay Flange Surface||Anti-rust Oil|
|Clad Flange Weight||1 to 10 kgs|
|Overlay Flange ressure||Class150/ 300/ 600/ 900/ 1500/ 2500|
|Applications||Petroleum, chemical, power, gas, metallurgy, shipbuilding, construction,water etc|
STOCKIST & SUPPILERS FOR WELD OVERLAY CLADDING FLANGES IN INDIA, CUSTOM SIZES SLIP-ON FLANGES, WELDING NECK FLANGE AS PER CLIENT REQUIREMENT
|Weld Overlay Cladding Flange Price Per Piece in India||Weld Overlay Flange Price in INR||Cladding Flange Price in UAE Dirham||Overlay Flange Price in USD|
|WN SWIVEL 1500 8RTJ 12.7 WT A694 F60+CLAD 6625CARBON STEEL FLANGES Per Piece||176,442||UAE Dirham 8722.28||$2374.73|
|WN 1500 8RTJ12.7 A694 GR.F60+CLAD 6625 NACE Per Piece||115,776||UAE Dirham 5723.30||$1558.24|
|RM – FLANGE PLATE , 2.6 X 194, GM2052 – CLADDING ALUMINIUM COILED SHEET Per Kg||213||UAE Dirham 10.53||$2.87|
|Max diameter||1.000 mm and weight up to 1 ton.|
|Thickness||between 3 and 8 mm|
|Processes||Gas Tungsten Arc Welding (GTAW)
Gas Metal Arc Welding (GMAW)
We Serve Application Industry
Flanges applications are as diverse as the industries they serve driven primarily by the aerospace, railway, construction and automotive industries with petrochemical, nuclear, medical, Oil & Gas, Chemical, Pharmaceutical, Food & Beverage, Nuclear, Thermal Power plants, Paper and Pulp, marine and mining, etc.
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